Quality

Quality assurance

Precision from requirement to release

Quality assurance at KARSUS begins with the approved technical specification. Materials, components, manufacturing stages and test results are evaluated against defined criteria, creating a controlled process from customer requirement to final release.

Application and specification

Each project begins with a detailed understanding of the vehicle, installation environment, operating conditions and required damping characteristics. These parameters establish the technical basis for engineering, manufacturing and validation.

Material and supplier control

Materials and components are selected according to the technical requirements of each product. Incoming materials and supplier performance are monitored through defined quality procedures before components enter production.

Controlled production

Manufacturing and assembly follow documented procedures, with inspections integrated at relevant stages of production. This structured approach supports consistent execution across individual units, small batches and series production.

Testing and calibration

Every KARSUS shock absorber undergoes functional testing before release. Damping characteristics are measured, calibrated and verified against the approved product specification using dedicated testing equipment. The same measurement-based approach is applied during prototype validation and refurbishment.

Final inspection and release

Production records and test results are reviewed before each shock absorber is approved for delivery. This final verification confirms conformity with the agreed technical requirements and completes the controlled manufacturing process.

Continuous improvement

Experience gained through engineering, production, testing, refurbishment and field operation is used to improve both products and processes. This direct feedback loop supports informed technical decisions and continuous development across the organisation.

Quality & compliance

ISO 9001 – Quality Management System

ISO 14001 – Environmental Management System

DIN EN 15085-2 CL1 – Welding Certification for Railway Vehicles

EN 13802 – Railway Shock Absorber Testing Standards

ISO/TS 22163 – Railway applications — Quality management system (IRIS equivalent)

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